Direct conversion receiver for 29.6 MHz FM    ( still under construction )

                                                                                                       M.A.Pinfold ZL1BTB

This is not a concise constructional article as such but a collection of ideas pursued while building up my 29Mhz receiver,  hopefully some of the ideas  and data found on the web will be of use to those making direction conversion receivers  .

Direct conversion receivers are relatively common and there are several ways they can be approached .
The simple non image rejecting and the the image rejecting varieties.
The simplest have a mixer where the local oscillator is injected at the “same frequency” of the signal being received and the resulting audio difference ( the wanted signal) is amplified a large number of times to a suitable listening level .These simple mixing receivers are of the non image rejecting type and if one tunes around you can tune an unwanted image response to the signal received . this makes no difference if your listening to C.W you can still follow the message , but can cause a problem on ssb   usb/lsb where the audio is not understanable and will require retuning. .


Image rejection receivers where developed to minimise this unintelligible false tuning interference and this is where the use of dual parallel mixers and injection oscillators of rf injection in quadrature, that create two 90 degree phase shifted channels termed “i” and “q” , come into play . I wont go into details here because there is so much information on the web. By mixing various phase shifted I.F the unwanted sideband can be cancelled and the wanted enhanced .

                                                                 

The NBFM receiver described here is of the image rejecting type , It is designed following the “Barber Weaver” method .
The other common way to create a NBFM direct conversion receiver using “i” and “q” is the sine /cosine demodulation technique using differential op amps and cross coupled mixers , sometimes  described
Havens quadrature circuit,   or  quasi correlator demodulation where R-C networks,mixers and adder /subtractors are configured to do the mathematics to enable the demodulation to audio .

 

      
 

      

Im sure a lot of you will not really be aware of the above type of  direct conversion FM  receiver  as they are not really common  but I have listed some of the patents  numbers  that confirm a few of them .  you can go digging for more,   but be careful,  browsing patents  will give you ideas!!  and then youll find you've spent half the day  or night  on line ...  time will fly  past ..

Patent Number: Date of Patent: 4,755,761 Jul. 5, 1988 ...... European Patent Office, Publication number: ,   0151334.......United States Patent ,  3,748,590 11,   Gray , July 24, 1973.......United states patent , 4766392,  Moore.....United States Patent ,5,414,383  May 9, 1995  Cusden.et al......United States Patent,, US 6,738,433 B1 ,  Van Waasen et al.........United Staes patent , 4618967 oct 21 1986  I Vance et al....  United States Patent , 3748590  Gray ....... Uk  patent application ,  GB  2351623A  , Van Waasen et al .......United States Patent ,    3,789,316 ,  Goetz et al., Jan. 29, 1974.........United States Patent , 3,568,067 ,Jerry G. Williford .... UK Patent 1530602  I Vance  1 nov 1978......

Either of these can of course be configured in software ,however I will build mine on analogue devices .
The advantage of the “Barber,Weaver” system is you can hang any analogue/digital demodulator on the end . For example the front end of the “Barber Weaver” direct conversion creates “i” and “q” channels at audio like any other direct conversion receiver but the amplified and filtered “i” and “q” channels are remixed independently with 90 and 0 degree phase shifed oscillators derived from the one source e.g 455 Khz and summed to provide “enhanced side band” I.f output centred at 455 Khz and that 455 Khz demodulator could be for any suitable wanted mode ..in my case for nbfm using an NE567 ! Or you could use a quad coil, pulse counting demod , etc etc

                                                     


I had a particular constraint, that I wanted to design a receiver without an RF amp before the mixer so as to keep the 3rd order intercept up as high as possible and that required a bit of extra careful design .
Direct conversion receivers rely on audio amplification to achieve sensitivity ,I will be using Hot Carrier Double Balanced  mixers eg tak-1, sbl-1, tfm-2, etc these have a conversion loss of around 6.0 db and thus a noise fig of approx 6 dB

There are of course supposedly lower conversion loss direct conversion mixers such as commutating mixers eg tayloe style which are reputed to be around 3 dB N.F . ?

We are already at a noise figure of 6db (although thats not high for an H.F receiver ! ) so we require a very low noise post mixer amplifier to drag out the weak sub microVolt audio signals and not to add too much noise to the 6 dB we already have now.
In quadrature systems we have to split RF signals into two equal channels ,so we can work on them with various techniques  ,  Since my receiver is fixed frequency the simplist way is to use  a Wilkinson Hybrid or splitter  /combiner ,Lots of info on the web  so easy to deign and  implement .

                                                                  

                                                                           Rf splitter before i and q   front end


The other thing we require  is a clean  and pure  local oscillator source , in my case I will use a crystal oscillator source at 29 Mhz  of  sufficient output power  to drive two +23 dBm hot carrier Mixers  ,   each mixer  requires +23 dBm  thats 200 mW of Rf  ! so your oscillator source must supply at least 400 mW of  RF .
  In the Quadrature method we have to split  the carrier in two and  shift the two i and q  carriers  such that they  end up with a 90 degrees phase difference between them ,you can do this by two ways
   1. phase shift the incoming signals and split it into two equal parts using a Quadrature  Hybrid, the  two split RF channals will be 90 degrees out of phase  You could do this at the front end of the receiver  before the mixers  or
  2.split the signal in two but with no phase shift like a wilkinson hybrid does , and split the two local oscillator signals via a Quadrature  hybrid  ,or use a digital divider system to generate two local oscillator signals in quadrature , this latter technique is very accurate and allows for frequency agility  of a tuneable receiver , I dont require that level of sophistication so I will use the simple fixed frequency  quadrature technique.
You then mix your split RF signal in the mixers with the local oscillator and you will derive two separate but identical intermediate frequency out puts  but with a phase difference of 90 deg .

        
                        Quad hybride between two H.C  Mixers                                                                                         Schematic of Quadrature hybrid   ( one  form)

        check this out for quadrature hybrids      K0JD - Phasing Network Notes for R2 Receiver 

   Now  we have obtained our two quadrature intermediate frequencies  which in this case go from D.C  to maybe 12 Khz ABOVE and BELOW 29 Mhz (as they will be FM in my case)   we have to take them from the fractional microvolt level up to suitable ampltude to demodulate them effectively. We are not using an RF amplifier ahead of the Double balanced hot carrier mixers  These  have a conversion LOSS of typically 6 db  ( could be more  or it could be less )  so now we have set up our receiver to have a 6-7 db Noise Figure .  For a  receiver at 29 Mhz thats not too bad   it will put us somewhere close to ambient atmospheric / sky  level in a rural situation,  there will be the  fractional dB  loss in the front end splitter to add to the N.F as well  and dont forget the phase  noise  contribution of the 29 MHz  local oscillator .
 To make this receiver perform
,we now have to amplify our sub microvolt signal by sufficient means to a suitable level in such a way as to add as little noise as possible

Low noise amplification
  There are lots of circuit on the web as audio amplifiers for direct conversion but I felt a lot of them were 'lacking' in low noise application for use at 29Mhz  in an abnormal  situation of a receiver  with no RF amplifier .
As in RF applications, its the first signal amplifier that sets the overall noise figure of the receiver. A lot of the audio  transistors used on the web designs for direct conversion were not what I would call very low noise audio devices , but given the r.f environment they will be used in were more than adequate for the job.
 In this situation, its the amplifer directly behind the mixer that is going to try and "maintain" the N.F  of the receiver  as set by the fixed losses in the "front end"
The factors also to consider is  as well as the noise Figure of the receiver, is the noise contribution of the environment you are receiving in . If you are on 80m  in a semi rural area , the atmospheric noise is still quite high, maybe well above 10uV level so a super low noise receiver system is of no advantage at all. You can use a “noisey” amplifier for that 80m project knowing that it will be able to "listen below" the level of the general 80 m “sizzle, crash, crackle”. Picked up by your  dipole antenna.
How ever as you move up in frequency to 10m things change markedly, the level of "sizzle" falls quite drastically.
Have a look at the ITU graphs for frequency verses ambient noise in uV for various geographical situations ,https://radarc.org/wp-content/uploads/2021/01/HF-Noise-by-G4JTR-August-2012-RadCom.pdf  this is worth a read .
I  now need to be able to detect a signal at the level of the ambient noise at 29MHz, we are talking maybe under a uV, in very quiet rurual locations.
You cant use low noise RF devices in this Audio situation as we are looking at “audio frequencies” not RF, and the semiconductor noise characteristics are just so different , there are things like johnson noise ,flicker noise ,1/f noise etc to contend with  .
I studied a lot of Direct conversion designs for ideas but wasnt quite happy with a lot of them ( remember I dont want to use an RF preamp so im shooting myself in the foot !) So I went looking for a source of information on very low noise audio devices , so I trolled the internet  and chanced on a goldmine !!
The place to look for high performance audio is among the HiFi enthusiasts audio forums ! . preamplifiers for Phono cartridges is where we want to be at ,and one particular type of cartridge application interests  us in the field of direct conversion .

I concentrated on preamplification of MOVING COIL  and MOVING MAGNET  cartridges ,the output of these cartridges is in the microvolt level,  these Audiophile  folk want good amplification and minimal additional noise to their wanted music over a wide dynamic range and up to 20Khz band width.
Over the years, there has been much experimentation by these audiophiles and they have discovered suitable transistors and circuitry to achieve this . So I started reading and gathering schematics and semiconductor device types to help me in my quest to achieve a sensitive receiver at 29.6 MHz.


                                                                       

 



Insert other preamp circuts here                    

                                                                   AD797   from  "dick"  Audiophile   website  testing  audio noise figure of transistors


There are all sorts of transistors that have been tested and used from plain old audio , switching , rf and those specifically manufactured by semiconductor companies .
It is Surprising what gives extremely low noise in audio applications ! Transistors that you would never guess can be suitable ! Even some power transistors can have very low audio noise !  I went through many circuits and noted the configuraion and audio performance of the suggested  devices ,  The other positive feature of magnetic cartridges is that they have a low impedance !  they talked of 30 ohms  and a Hot Carrier . DBm has a nominal port  impedance of 50 ohm ...that's  close to 30

 so matching is not going to be quite the issue I thought .see these websites      https://www.dicks-website.eu/  look at    www.tubecad.com         also http://www.janascard.cz/PDF/Design%20of%20ultra%20low%20noise%20amplifiers.pdf   and https://www.diyaudioprojects.com/Solid/JFET-Phono-Preamplifier-Kit/#google_vignette    https://www.angelfire.com/sd/paulkemble/soundindex.html

https://beis.de/Elektronik/LNPreAmp/LNPreAmp.html  , google  also ham radio chap YU1LM/qrp ,    https://www.sm5bsz.com/index.htm  ,    https://diyaudioprojects.com/Schematics/   http//sound-au.com

MY  TESTS

I built up a number of circuits using various suggested audio devices. connected to a sbl-1 H.C.  mixer fed by a signal generator (hp8920a) using  +7 dBm at 29.6 MHz and the rf port fed by a variable output RF signal generator at 29.6 Mhz (Agilent N9310a). Both NOT particularly low phase noise sources, I used a high gain audio amplifier with a speaker to hear the audio response of the low noise circuits to the various levels of rf  at 29 Mhz from 0.2 uV upwards . I could audibly hear  the results of the different amplifiers  but it was hard to put an accurate number to the performance . To achieve a quantitative response, I measured s/n using a sinad meter . I used the 1Khz audio offset heard on the receiver speaker to activate a signal to noise meter,  thus displaying s/n and I assessed the rf sensitivity to achieve 12dB s/n. .A lot of those "discovered" semiconductors are now  almost unobtainium  so be careful what you buy from ebay and aliexpress  they may not be what the label says they are ! 
The best so far using a 2n3044 /2n3041 (d.c switching transistor! from Mouser electronics ) combination was 0.4 uV for 12dB @ 29.6 MHz using no rf amplifier . All circuits were done on double sided PC board for best audio and interference screening. until I discovered ZTX851/951  devices .
Just the other day I received some ztx851 and ztx951 transistors also some LSK170 low noise jfets , these are supposedly  particularly low audio noise transistors .

                                         
For the jfet , I did try a “LE PACIFIC MM” preamp by
M Walters followed by my addition of a low noise grounded base 2n4403 stage . the best I could do was 14dB S/N at 0.4 uV at 29.6 Mhz .  Its certainly  a less "complicated"  than the Richard lee circuit and may be ok for what you require in your project ??

However the “Richard Lee” based preamp circuit with the ztx851 and 951 achieved 12dB S/N at 0.3 uV at 29.6 Mhz . Not to shabby when compared to other 10meter receivers !I somehow dont think Im going to better this performance ( which is very good for a direct conversion front end with NO RF preamp !!) I shall settle for this “Richard Lee” configuration for the “i” and “q” sections of the receiver The Modified “Richard lee ..circuit first appeared in “wireless world” magazine in July 1981 and is still a record beating circuit (no pun intended). “Marshal Leach” has a good article of a modification of this preamp circuit as well , if you web search the originals youll see Ive put an extra low noise 2n4403 NPN grounded base stage on the tail of the preamp to achieve about a total 35 dB of audio gain. This will be plenty to set the overall sensitivity of the receiver


                                     
                                                                            Front end preamp 35 dB gain , very low noise

                                         best low noise audio preamp I have ever come across so far and boy does it perform !!

Note: This  is the low impedance common base configuration in push pull configuration and there are no noise generating resistors at the input ( unlike a lot of other low noise preamp circuits ), high value resistors generate nanovolts of noise at room temperature and the higher the resistance, the more the noise they make ! Use only metal film resistors in your low noise preamps and avoid carbon film resistors they are noisier than metal film.
 You have to use very low noise D.C  for direct conversion receivers  .forget switch mode amplifiers  too much ripple   .use  well filtered linear power supplies , you dont want audio noise on your D.C lines destroying your S/N of the received  signal.  Many Audiophiles seem to push the applications of  battery based power supplies in their low noise preamps and they change the batteries  when required .
  The other advantage of these bipolar configurations is they are low impedance ( for M.M pickup 30 ohms or much less so the match to a 50 ohm dbm is not to bad compared to the low noise high Z  jfet amplifier configurations ).
Passive hot carrier mixer optimal performance is very dependant of port match , be mindful of this.  try to match ALL ports if possible  see
 https://www.minicircuits.com/app/AN00-011.pdf


                       

The experimental front end circuitry to get from RF to audio is just a simple minicircuits TFM-2    a  +7 dBm hot carrier mixer, no tuned circuits , just a simple I.F output diplexed to terminate the mixer if port in 50 ohms and this lets only the detected audio past into the preamp  and thence to a simple audio mp driving a speaker .

In the receiver proper I will use a pair of + 23dBm minicircuits TAK-2 Dbmixers, one for “i” and ! For “q” channel .  The other aspect to good low noise performance in a direct conversion receiver is to have as lower phase noise from the Mixer conversion oscillator, A noisy local oscillator will impress its phase noise on top of the wanted signal resulting in a degradation of the S/N, so choose you oscillator carefully , Well designed crystal oscillators can exhibits very low phase noise,  I will use crystal as I want to be on a fixed frequency . I don't think the HP8920 phase noise of its signal generator is all that crash hot !(110db/Hz) and the N9310a is worse at 95db/Hz

                                                                       

                                                                                                            DJ4BG    Audio           Sallen and Key  filter      

The noise figure of a radio receiver is directly related to the bandwidth of the receiver,  so providing just enough receiver bandwidth  to operate the mode required will go toward improving receiver performance ,As is typical of radio receiver design the mixer stage is followed by filtering but  in this case at audio frequencies. I have used a very good “Sallen and Key” design stolen from VHF Comms magazine “Active Audio filters” by DJ4BG , Vol 1 Ed 2 May 69 pg 110 and Vol 1 Ed 4 nov 69 pg 218. These are very good and simple to build and perform  very well . The Bandwith here is 15 Khz which should be good for 5Khz Deviation nbfm . Its a little bit of an over kill but I used low noise BC550 transistors in the filter modules , Im a fan of not adding noise to the circuits even though the sensitivity of the receiver is set by the front end, high levels of audio hiss added by subsequent stages can be tiresome to listen to.
Even though its an FM receiver I have added some Audio AGC to the design in the form of a plessey style VOGAD I.C the SL6270, in each chanel , this has about 50Db of range to hold the levels somwhat constant , I could have used several other chips like the MC1340 which has up to 80dB of control but requires outboard circuitry to achieve the control voltage ,hopefully Ill get away with 50 dB !
The other Thing to watch  for is to keep the  gain and and phase shift the same in both i and q channels  ,   the performance of these D.C receivers  depends on cancelling of frequencies  at various stages so we dont want large discrepancies in amplitude and phase between channels or things are not going to cancel completely


                                                               

                                                                     Plessey style VOGAD I.C,   the SL6270, in each channel for audio  AGC

With the “Barber .Wever” design,  the amplified and  filtered audio “i” and “q” channels are subsequently mixed up to your wanted  demodulator frequency by another set of mixers  ,in this case two 455Khz, mixers fed by a common 455 Khz Osc with two quadrature split  90 deg   outputs at 455 Khz. The two derived 455KHz signals are summed together  and cancel the unwanted sideband while adding the wanted sideband ,this summated 455 KHz signal is connected to an  FM  demodulator circuit.

                                                 

                                              Tail end of the "Barber Weaver"  receiver        where i  and q  get transformed back to a frequency that you can o something with !!

I decided to use two NE612 active Dbm units as they  can have additional L.O carrier balance added to reduce L.O output and are simple to use . The MC1496 of gibert configuration series is a much better double balanced  mixer  with 60 db of carrier suppression at 500 Khz ! but they are complicated with 14 pins and so many extra surrounding components , however their 60 db of L.O (455Khz)carrier elimination would be a strong point to minimise 455 KHz carrier leak through to the FM demodulator
We will see how the NE612 performs , Dont forget to put the carrier balance circuitry on the quadrature 455Khz input ports , as its the frequency you want to suppress the most , you dont want the 455KHz quadrature Local osc getting into the fm detector , only the upconverted audio wanted signal !( this is where the MC1496 will excel) I did infact try the rf2317 modem i.c it has its own quadrature oscillator circuitry ,but requires a 910Khz osc for 455 Khz I.F  but i was  a little disappointed in its performance .  the poor internal carrier balance allowed to much unmodulated 455 through to the fm demodulator causing it to "quiet"

          

                                                                                    RF2713   mod/demod board    and NBFM  Demod   

For my FM demodulation I will use an amplified NE567 tone decoder ,as Its an easy circuit to build and it works well at 455 Khz , requires only -35 dbm to work and outputted around 60mv of audio (5Khz deviation ). I wonder if I should use the LM568 as it has been also optimised for fm use in domestic 110v wired intercoms ,it is obsolete now but I have some smd versions somewhere .. The NE567 FM module will have one stage of R.F amplifcation with a single BC547 transistor. Notice the configuration of the 455KHz interstage transformer , the transistor collector connects the low impedance side and the tuned circuit side connects to the 25 k input impedance of the “567 .I have discovered this configuration works much better than the transformer connected the other way around !!


                                                                           

The mute circuit will be a standard FM noise mute configuration where the fall in received noise will open the receiver . The NE567 can be pushed to provide this feature as well but the 455Khz input signal needs to be almost noise limited for this feature to be exploited well.


                                                           

                                                         Experimental front end using    i and q front end and  "dick"  AD797  low noise  amp circuit



                                                                   

                                                                     The completed experimental 29.6 MHz NBFM receiver with  i and q output (less demodulator)



                                                                       

                                                                                    Schematic of above   above  receiver


                                                                                         

                                                                              more to follow 

 

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